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Monday, September 7, 2009

The Framing

Well, some real progress this weekend, the framing has started. I decided to use 42mm x 19mm pine for the framing for a couple of reasons, the main being that it is light and the other reason is that it is comparably inexpensive. The pine cost $1.57 per metre from a company called Timber Wholesale in Glenorchy. I am pleased to say that when I paid for 'clear' timber it was in fact free of knots and sap marks. If you buy the cheaper grade you can end up with quite a bit of waste.

The timber is straight, true and free of imperfections and is just what I needed to ensure good straight frames.
I also purchased a quantity of the lining boards that I will be using once the frames are completed. I did this because I thought that I may need some to fill in spots that I won't be able to get to when I move onto the next piece of furniture.

The Joining System
For a long time prior to purchasing the vehicle, I was searching for a joining system that would allow for butt joints without having to use biscuit joinery which although faster than many jointing systems still takes a long time because each joint has to be glued and cramped until the glue is dry. Finally I discovered the Kreg Pocket Hole System. What a fantastic method of joining timber which is both strong and fast. If you want to see how the system works there are many videos on YouTube, just type in 'Kreg' into the search window. You'll be amazed how quick and easy this method is. All you need is a saw that will cut square and of course the pocket hole jig. Without a straight cutting saw, you're wasting your time.



This pic shows the Kreg Jig ready to use. I screwed it to a small table and I found it works just as it was supposed to. In the kit is a dust extraction cover that you connect to a vacuum cleaner to remove the dust and I found that this was a real asset. It prevented the drill clogging and made the job faster and cleaner. The pic below is an example of the pocket holes. Clean and square.


I decided to start at the back of the bus and work forward, using the 42 x 19 pine on its edge for strength and also to reduce the amount of room that it took up. When you only have a small amount of space in the vehicle, you want to use what you have as effectively as possible.


The framing in the pic below is for the 'U' shaped lounge which doubles as a bed. You can see that at the end of this weekend, I've basically completed the frame and started the shower/toilet frames.

Can't wait to get going on it again. I will continue to move foward in the bus and complete the shower/toilet. This will pose some problems because as you can see the roof slopes in toward the middle. I can see some creativity being required here. I intend lining the shower with waterproof plywood and Lamipanel. Until next time.